Key Industries

Reducing Downtime & Improving Reliability in the Energy Sector



Energy infrastructure, particularly wind turbines, power plants, and industrial foundations, faces significant challenges in manual inspections. Traditional inspection methods rely heavily on human expertise, which are time-consuming, costly, and prone to human error. In addition to these issues, the energy sector faces additional challenges when it comes to accessibility, as infrastructure such as turbine bedframes offshore platforms, and high altitude components are difficult and dangerous to inspect. AI-driven inspection solutions address these challenges and provide a reliable, scalable, and proactive solution. By integrating Physics-Informed Neural Networks (PINNs) and sensor-driven analytics, we provide predictive maintenance solutions that minimize downtime and extend the operational life of critical assets.

Overview

Physics-based Models for Crack Propagation and Growth Estimation in Wind Turbine Bedframes

Bedframe common stress areas (left), Bedframe crack (top right), and Turbine Foundation crack with sensor suite monitoring (bottom right)

By utilizing Physics-informed AI Architectures, Analatom's technology can address the challenges presented by manual inspections of wind turbine bedframes and foundations. Physics-informed Neural Networks (PINNs) integrate fundamental physical laws with sensor-driven data (strain, vibration, load) to improve the accuracy of defect detection. Unlike traditional inspections, which are performed periodically and rely on timely visual assessments, an AI-powered solution would continuously analyze stress patterns and microscopic structural changes, allowing operators to implement predictive maintenance strategies before failures ever occur. This results in accurate, interpretable predictions that minimize unplanned downtime and expand the operational lifespan of critical energy assets.

For wind turbines operating at 35% capacity, this predictive model translates into significant cost savings, with up to $138,096 in downtime reduction per turbine and a projected $1.25M annual savings for a 25-turbine farm. By leveraging PINN-driven predictive health monitoring, energy operators can make informed maintenance decisions, optimize resource allocation, and enhance structural reliability across their infrastructure.

Drone-based SWIR Imaging and Deep Learning for Solar Panel Defect Detection

Traditional inspection methods for wind turbines and other energy infrastructure are limited by accessibility, accuracy, and efficiency. Detecting subsurface defects, such as delamination, moisture infiltration, or early-stage cracking, is especially challenging using standard visual inspections or thermal imaging, as these methods often fail to penetrate surface coatings or composite materials. Short-Wave Infrared (SWIR) imaging, deployed via autonomous drones, offers a non-invasive, high-precision solution. This drone-mounted system, combined with deep learning, would enable energy operators to rapidly identify and assess structural weaknesses before they escalate into costly failures. By utilizing high-resolution SWIR cameras, our drone-based inspection system can capture detailed imagery beyond the visible spectrum, revealing hidden cracks, corrosion, and material degradation that conventional inspections overlook. The ability to scan extensive infrastructure assets in a fraction of the time—without requiring scaffolding, rope access, or prolonged shutdowns—reduces operational disruptions while significantly improving safety and cost efficiency. More than just data collection, this system integrates AI-driven defect classification, allowing for automated anomaly detection and predictive assessments tailored to each asset’s operational conditions. When combined with PINN-based predictive analytics, SWIR drone inspections create a multi-layered, intelligent monitoring system that enhances long-term reliability, minimizes maintenance costs, and supports proactive decision-making. By replacing reactive, labor-intensive inspections with fast, automated, and data-driven assessments, energy operators gain greater visibility into the health of critical infrastructure, ensuring optimal performance and extended service life across wind farms, power plants, and industrial foundations.

SWIR imaging reveals structural variations in photovoltaic (PV) cells, highlighting regions of potential defects and inconsistencies. These high-contrast images provide critical data for deep learning models to accurately detect and classify defects, improving real-time predictive maintenance and optimizing PV cell efficiency.

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